Large-Scale Additive Manufacturing in Action

Royal3D continues to expand the possibilities of large-scale 3D printing with the successful delivery of a custom pipe tool rack for Fugro, designed for onboard storage applications on a ship.

The structure measures 5 meters in length, 1.75 meters in height, and 1.2 meters in width, highlighting the capabilities of large-format additive manufacturing for industrial and maritime applications.

Starting from an initial design provided by Fugro, Royal3D’s engineering8 team optimized the concept into a fully 3D-printable solution. Due to its size, the rack was produced in four separate sections, each printed using Royal3D’s large-scale ABB robotic arm and subsequently assembled into the final structure.

The pipe tool rack was printed using PETG reinforced with 30% glass fiber, combining strength and durability. The misprints were later recycled, fully aligning with Royal3D's sustainability beliefs and material strategy. From design to final production, the project was completed in approximately three weeks, resulting in a final structure weighing over 1,800 kg.

Executing a project of this size requires precision, flexibility, and expertise. This successful delivery underscores Royal3D’s strength in turning complex concepts into durable, real-world applications through large-scale 3D printing.

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